FACULTY OF ENGINEERING
Department of Mechatronics Engineering
ME 422 | Course Introduction and Application Information
Course Name |
Manufacturing Engineering
|
Code
|
Semester
|
Theory
(hour/week) |
Application/Lab
(hour/week) |
Local Credits
|
ECTS
|
ME 422
|
Fall/Spring
|
3
|
0
|
3
|
5
|
Prerequisites |
|
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Course Language |
English
|
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Course Type |
Elective
|
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Course Level |
First Cycle
|
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Mode of Delivery | - | |||||||
Teaching Methods and Techniques of the Course | Problem SolvingLecture / Presentation | |||||||
Course Coordinator | ||||||||
Course Lecturer(s) | ||||||||
Assistant(s) | - |
Course Objectives | To understand basics of manufacturing engineering such as the effect of material properties on the manufacturing process, metal forming processes, metal cutting theory and economics of metal cutting. |
Learning Outcomes |
The students who succeeded in this course;
|
Course Description | The main topics included in this course are strain hardening properties of metals, theory of metal forming, formability, bulk deformation processes, sheet metal forming processes, theory of metal cutting; cutting forces and energy requirement, tool life, machinability, tool materials, cutting fluids, surface quality, and machining economics. |
|
Core Courses | |
Major Area Courses | ||
Supportive Courses | ||
Media and Management Skills Courses | ||
Transferable Skill Courses |
WEEKLY SUBJECTS AND RELATED PREPARATION STUDIES
Week | Subjects | Related Preparation |
1 | Material properties | Chapter 2; Groover M.P. , “Principles of Modern Manufacturing-SI Version |
2 | Material properties | Chapter 3; Groover M.P. , “Principles of Modern Manufacturing-SI Version |
3 | Bulk Deformation Processes: forces and energy requirement | Chapter 4; Schey, John A., "Introduction to Manufacturing Processes" |
4 | Bulk Deformation Processes: forging | Chapter 4; Schey, John A., "Introduction to Manufacturing Processes" |
5 | Bulk Deformation Processes: extrusion and drawing | Chapter 4; Schey, John A., "Introduction to Manufacturing Processes" |
6 | Bulk Deformation Processes: rolling | Chapter 4; Schey, John A., "Introduction to Manufacturing Processes" |
7 | Sheet Metal Forming: shearing | Chapter 5; Schey, John A., "Introduction to Manufacturing Processes |
8 | Sheet Metal Forming: bending | Chapter 5; Schey, John A., "Introduction to Manufacturing Processes |
9 | Sheet Metal Forming: drawing | Chapter 5; Schey, John A., "Introduction to Manufacturing Processes |
10 | Metal Cutting: cutting forces and energy requirement | Chapter 8; Schey, John A., "Introduction to Manufacturing Processes |
11 | Metal Cutting: tool life | Chapter 8; Schey, John A., "Introduction to Manufacturing Processes |
12 | Metal Cutting: cutting tool materials | Chapter 8; Schey, John A., "Introduction to Manufacturing Processes |
13 | Metal Cutting: cutting fluids and surface quality | Chapter 8; Schey, John A., "Introduction to Manufacturing Processes |
14 | Metal Cutting: Machining economics | Chapter 20; Groover M.P. , “Principles of Modern Manufacturing-SI Version. |
15 | Review | |
16 | Final |
Course Notes/Textbooks | Schey, John A., "Introduction to Manufacturing Processes", McGraw Hill, 3rd Edition, 1998, ISBN 0-07-055279-7 Groover M.P. , “Principles of Modern Manufacturing-SI Version”, John Wiley, 4th Edition, 2011. ISBN 978-1-119-24912-2 |
Suggested Readings/Materials |
EVALUATION SYSTEM
Semester Activities | Number | Weigthing |
Participation | ||
Laboratory / Application | ||
Field Work | ||
Quizzes / Studio Critiques | ||
Portfolio | ||
Homework / Assignments | ||
Presentation / Jury | ||
Project | ||
Seminar / Workshop | ||
Oral Exams | ||
Midterm |
2
|
60
|
Final Exam |
1
|
40
|
Total |
Weighting of Semester Activities on the Final Grade |
2
|
60
|
Weighting of End-of-Semester Activities on the Final Grade |
1
|
40
|
Total |
ECTS / WORKLOAD TABLE
Semester Activities | Number | Duration (Hours) | Workload |
---|---|---|---|
Theoretical Course Hours (Including exam week: 16 x total hours) |
16
|
3
|
48
|
Laboratory / Application Hours (Including exam week: '.16.' x total hours) |
16
|
0
|
|
Study Hours Out of Class |
14
|
3
|
42
|
Field Work |
0
|
||
Quizzes / Studio Critiques |
0
|
||
Portfolio |
0
|
||
Homework / Assignments |
0
|
||
Presentation / Jury |
0
|
||
Project |
0
|
||
Seminar / Workshop |
0
|
||
Oral Exam |
0
|
||
Midterms |
2
|
15
|
30
|
Final Exam |
1
|
30
|
30
|
Total |
150
|
COURSE LEARNING OUTCOMES AND PROGRAM QUALIFICATIONS RELATIONSHIP
#
|
Program Competencies/Outcomes |
* Contribution Level
|
||||
1
|
2
|
3
|
4
|
5
|
||
1 | To have knowledge in Mathematics, science, physics knowledge based on mathematics; mathematics with multiple variables, differential equations, statistics, optimization and linear algebra; to be able to use theoretical and applied knowledge in complex engineering problems |
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2 | To be able to identify, define, formulate, and solve complex mechatronics engineering problems; to be able to select and apply appropriate analysis and modeling methods for this purpose. |
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3 | To be able to design a complex electromechanical system, process, device or product with sensor, actuator, control, hardware, and software to meet specific requirements under realistic constraints and conditions; to be able to apply modern design methods for this purpose. |
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4 | To be able to develop, select and use modern techniques and tools necessary for the analysis and solution of complex problems encountered in Mechatronics Engineering applications; to be able to use information technologies effectively. |
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5 | To be able to design, conduct experiments, collect data, analyze and interpret results for investigating Mechatronics Engineering problems. |
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6 | To be able to work effectively in Mechatronics Engineering disciplinary and multidisciplinary teams; to be able to work individually. |
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7 | To be able to communicate effectively in Turkish, both in oral and written forms; to be able to author and comprehend written reports, to be able to prepare design and implementation reports, to present effectively, to be able to give and receive clear and comprehensible instructions. |
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8 | To have knowledge about global and social impact of engineering practices on health, environment, and safety; to have knowledge about contemporary issues as they pertain to engineering; to be aware of the legal ramifications of engineering solutions. |
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9 | To be aware of ethical behavior, professional and ethical responsibility; information on standards used in engineering applications. |
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10 | To have knowledge about industrial practices such as project management, risk management and change management; to have awareness of entrepreneurship and innovation; to have knowledge about sustainable development. |
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11 | Using a foreign language, he collects information about Mechatronics Engineering and communicates with his colleagues. ("European Language Portfolio Global Scale", Level B1) |
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12 | To be able to use the second foreign language at intermediate level. |
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13 | To recognize the need for lifelong learning; to be able to access information; to be able to follow developments in science and technology; to be able to relate the knowledge accumulated throughout the human history to Mechatronics Engineering. |
*1 Lowest, 2 Low, 3 Average, 4 High, 5 Highest