FACULTY OF ENGINEERING
Department of Mechatronics Engineering
MCE 340 | Course Introduction and Application Information
Course Name |
Materials and Manufacturing Processes
|
Code
|
Semester
|
Theory
(hour/week) |
Application/Lab
(hour/week) |
Local Credits
|
ECTS
|
MCE 340
|
Fall/Spring
|
2
|
2
|
4
|
6
|
Prerequisites |
None
|
|||||
Course Language |
English
|
|||||
Course Type |
Elective
|
|||||
Course Level |
First Cycle
|
|||||
Mode of Delivery | - | |||||
Teaching Methods and Techniques of the Course | DiscussionQ&ALecture / Presentation | |||||
Course Coordinator | ||||||
Course Lecturer(s) | ||||||
Assistant(s) | - |
Course Objectives | The aim of this course is to investigate the effects of material properties on manufacturing processes by defining the basic material knowledge and to reach a good level of knowledge about manufacturing processes. |
Learning Outcomes |
The students who succeeded in this course;
|
Course Description | This course teaches the basic properties of materials, their behavior in manufacturing methods, the suitable material selection for manufacturing and the basic concepts about manufacturing processes. |
|
Core Courses | |
Major Area Courses |
X
|
|
Supportive Courses | ||
Media and Management Skills Courses | ||
Transferable Skill Courses |
WEEKLY SUBJECTS AND RELATED PREPARATION STUDIES
Week | Subjects | Related Preparation |
1 | Introduction | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6 th Edition in SI Units, Pearson |
2 | The Structure of Metals | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Chapter 1 |
3 | Mechanical Behavior, Manufacturing Properties and Physical Properties of Materials | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 2, Chapter 3 |
4 | The Structure of Metal Alloys and Heat Treatment | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 4 |
5 | The Production Properties, General Properties, and Applications of Ferrous and Non- Ferrous Metals and Alloys | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, , Chapter 5, Chapter 6 |
6 | Composite Materials | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 9 |
7 | Casting, Rolling, Forging, Extrusion | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, , Chapter 11, Chapter 12, Chapter 13, Chapter 14, Chapter 15 |
8 | Casting, Rolling, Forging, Extrusion | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 11, Chapter 12, Chapter 13, Chapter 14, Chapter 15 |
9 | Midterm | |
10 | Rapid-Prototyping Processes and Operations | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Chapter 20 |
11 | Machining Processes | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 21, Chapter 22, Chapter 23, Chapter 24 |
12 | Machining Processes | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 21, Chapter 22, Chapter 23, Chapter 24 |
13 | Welding Processes | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, PearsonChapter 30, Chapter 31 |
14 | The Effect of Production Methods on Product Design | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 40 |
15 | Semester Review | |
16 | Final Exam |
Course Notes/Textbooks | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and |
Suggested Readings/Materials | George E. Dieter, Mechanical Metallurgy, McGraw-Hill, ISBN: 07-016890-3 |
EVALUATION SYSTEM
Semester Activities | Number | Weigthing |
Participation | ||
Laboratory / Application | ||
Field Work | ||
Quizzes / Studio Critiques |
1
|
10
|
Portfolio | ||
Homework / Assignments |
1
|
10
|
Presentation / Jury | ||
Project | ||
Seminar / Workshop | ||
Oral Exams | ||
Midterm |
1
|
40
|
Final Exam |
1
|
40
|
Total |
Weighting of Semester Activities on the Final Grade |
3
|
60
|
Weighting of End-of-Semester Activities on the Final Grade |
1
|
40
|
Total |
ECTS / WORKLOAD TABLE
Semester Activities | Number | Duration (Hours) | Workload |
---|---|---|---|
Theoretical Course Hours (Including exam week: 16 x total hours) |
16
|
3
|
48
|
Laboratory / Application Hours (Including exam week: '.16.' x total hours) |
16
|
0
|
|
Study Hours Out of Class |
14
|
3
|
42
|
Field Work |
0
|
||
Quizzes / Studio Critiques |
1
|
10
|
10
|
Portfolio |
0
|
||
Homework / Assignments |
2
|
10
|
20
|
Presentation / Jury |
0
|
||
Project |
0
|
||
Seminar / Workshop |
0
|
||
Oral Exam |
0
|
||
Midterms |
1
|
30
|
30
|
Final Exam |
1
|
30
|
30
|
Total |
180
|
COURSE LEARNING OUTCOMES AND PROGRAM QUALIFICATIONS RELATIONSHIP
#
|
Program Competencies/Outcomes |
* Contribution Level
|
||||
1
|
2
|
3
|
4
|
5
|
||
1 | To have knowledge in Mathematics, science, physics knowledge based on mathematics; mathematics with multiple variables, differential equations, statistics, optimization and linear algebra; to be able to use theoretical and applied knowledge in complex engineering problems |
|||||
2 | To be able to identify, define, formulate, and solve complex mechatronics engineering problems; to be able to select and apply appropriate analysis and modeling methods for this purpose. |
X | ||||
3 | To be able to design a complex electromechanical system, process, device or product with sensor, actuator, control, hardware, and software to meet specific requirements under realistic constraints and conditions; to be able to apply modern design methods for this purpose. |
X | ||||
4 | To be able to develop, select and use modern techniques and tools necessary for the analysis and solution of complex problems encountered in Mechatronics Engineering applications; to be able to use information technologies effectively. |
X | ||||
5 | To be able to design, conduct experiments, collect data, analyze and interpret results for investigating Mechatronics Engineering problems. |
X | ||||
6 | To be able to work effectively in Mechatronics Engineering disciplinary and multidisciplinary teams; to be able to work individually. |
|||||
7 | To be able to communicate effectively in Turkish, both in oral and written forms; to be able to author and comprehend written reports, to be able to prepare design and implementation reports, to present effectively, to be able to give and receive clear and comprehensible instructions. |
|||||
8 | To have knowledge about global and social impact of engineering practices on health, environment, and safety; to have knowledge about contemporary issues as they pertain to engineering; to be aware of the legal ramifications of engineering solutions. |
|||||
9 | To be aware of ethical behavior, professional and ethical responsibility; information on standards used in engineering applications. |
|||||
10 | To have knowledge about industrial practices such as project management, risk management and change management; to have awareness of entrepreneurship and innovation; to have knowledge about sustainable development. |
|||||
11 | Using a foreign language, he collects information about Mechatronics Engineering and communicates with his colleagues. ("European Language Portfolio Global Scale", Level B1) |
|||||
12 | To be able to use the second foreign language at intermediate level. |
|||||
13 | To recognize the need for lifelong learning; to be able to access information; to be able to follow developments in science and technology; to be able to relate the knowledge accumulated throughout the human history to Mechatronics Engineering. |
*1 Lowest, 2 Low, 3 Average, 4 High, 5 Highest